PLATE DRYING

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Chloride Technical and Trading offer Curing and Drying ovens available in many sizes and specifications.

Please select the item from the list below to view a detailed specification or complete the Information Request Form on the Feedback Page. We are showing specifications for the following.

Positive  4 Skid  Positive 6 Skid  Negative 2 skid   Negative 3 skid  Negative 4 skid

Positive 4 Skid capacity

1.0 Process

The drying of dry charged positive plates.

2.0 Description

The oven consists of a drying cubicle, burner unit and associated equipment, air circulation system and a control panel. The drying cubicle is constructed from separately bolted and sealed panels within a RSC frame. All panels are sheet steel faced, and packed with 50 mm Rock wool for insulation.

The doors are of similar construction. On closing they form a seal with the body of the cubicle. The cubicle is capable of holding 4 universal plate skids.

The burner unit has a rating of 201,600 kilo/Cals with a turn ratio of 20:1. The chamber temperature is controlled on a high/low mode operation. The unit is fitted with automatic ignition, flame failure device and is complete with gas pipe work and fittings to satisfy British Gas Council requirements.

Air circulation is by means of a centrifugal fan located above the chamber 283 m3/min at 300 mm W.G. at S.T.P.) Dampers are provided in the ducts on both the pressure and suction side of the fan to facilitate adjustment of the saturated air bleed off. Inlets and outlet ducts are fitted on top of the oven.

The control panel is mounted on the right hand side (when viewed from the front of the oven). It contains a temperature indicator/controller, temperature chart recorder, purge timer, flame failure unit and all necessary control and instrumentation equipment for efficient and safe operation of the oven.

3.0 Product specification

bullet

Plates are dried to 0.25% maximum moisture.

4.0 Output

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36,000 plates per complete drying cycle of 12 hours using four Chloride standard universal skips.

5.0 Service requirements

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Electricity - 10 kW, 3 Phase supply.
Gas (Butane) - 201,600 Kilo/Calories maximum rate

6.0 Space requirements

bullet3530 Wide x 2500 Deep x 3500 High.                           

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Positive 6 Skid capacity

1.0 Process

The drying of charged positive plates.

2.0 Description

2.1 Capacity

Six Universal plate skids each 1295 mm wide x 1015 mm deep x 1000 mm high. Stacked two high and three deep in the drying chamber of a single oven.

2.2 Dimensions

The internal clear dimension of the oven are 1600 mm wide x 2420 mm high x 3500 mm deep and the door opening is 1500 mm wide x 2420 mm high for single oven. 3200 mm x 2420 mm x 3500 mm for double oven.

2.3 Construction

A substantial R.S. channel section framework welded and bolted as necessary, is internally faced with Zintec steel sheeting of 1.5 mm thickness. The external surface is clad with similar sheeting but intended for aesthetic appearance. The inner space so formed is filled with slab type rockwool insulation of 75 mm thickness. Hinged double doors at one end (front) provided access and are constructed in a similar manner to the oven body. Substantial hinge brackets with 'through rod' hinge pins prevent door sag. Top and bottom draw type bolts secure one door, swing over wedge type lever clamps ensure positive closure of the other door. Where the door seats onto the dryer end frame a resilient, replaceable, silicone rubber seal is incorporated. Internal sheeting of Zintec supported by R.S. sections provide the system of air distribution throughout length and height of the chamber. Air intake and exhaust connections are located on top of the oven each sized 300 mm x 225 mm and flanged for client’s construction stack connections. Both connections are fitted with lever operated dampers for air control and are lockable by clamp nuts.

2.4 Air Circulation (Single Chamber)

An axial type 'plug in' insulated direct coupled fan/motor unit is flanged mounted on the top of the oven.

A cooling impeller (heat flinger) ensures adequate heat dispersion from the shaft. The fan is rated at 15,000 CFM at 25 mm S.W.G. pressure and 150 degrees with 10 hp T.E.F.C. motor.

2.5 Heating (Single Chamber)

A packaged gas burner suitable for Propane (or equivalent liquid petroleum gas)

2.6 Control Panel

A sheet steel enclosure is located on one side of the oven fitted with sealed door and isolating/door lock switch. Control circuits arranged for 110 Volt from transformed main electrical supply to your factory site. The control panel will house:-

bulletTransformer
bulletTemperature indicating controller 0-150 degrees T/C input. H.T. limit cut-out
bulletMotor drive unit 24 Volt output
bulletFan motor contactor/starter
bulletBurner programmer unit
bulletcircuit interlocks and relays
bulletCircuit fuses
bulletFront of panel includes start/stop pushbuttons with running lights, burner run - lockout indication Interlocks 'made' lamp
bulletElectrical components.

 2.7 Finish

All bare metal is rust inhibitor primed and finished in heat resistant aluminum paint. Exterior surfaces to be painted.

 2.8 Wiring

bulletAll components will be wired in galvanised conduit.
bulletAll circuits will be tagged and labeled for ease of site construction.

3.0 Product specification

Plates to be dried to 0.25% maximum moisture content.

4.0 Output

36,000 plates per complete drying cycle of 12 hours using six Chloride standard Universal skids in a single oven, 72,000 plates in a double oven.

5.0 Manning requirements

It is expected that only one is necessary per shift to efficiently run a plate drying department containing up to three positive plate drying ovens with the equivalent number of negative plate ovens.

6.0 Services for single oven

bulletElectricity 11.4 kW, 3-phase
bulletGas L.P.G. Maximum rate 800,000 BTU's/hour Average operating rate 240,000 BTU's/hour.

7.0 Environmental factors

The oven is fitted with explosion relief panels in the rear of the oven. These panels meet the requirements laid down by the British Safety Council.

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Negative 2 Skid

1.0 Process

The drying of charged negative plates in an oxygen reduced atmosphere of less than 3% oxygen.

2.0 Description

2.1 General Construction

The oven shell is constructed from separately bolted and sealed insulated panels within a rolled steel channel framework faced with 'Zintec' sheet metal and packed with 50 mm mineral wool insulation. The inside of the oven is divided into two compartments. The front compartment is the plate drying section and the rear houses the water cooling coils and the burners, above which are located the air circulating fans. The floor of the oven is constructed from stainless steel sheet.

2.2 Door

The door is of a similar construction to the oven shell but with additional bracing to give it extra strength. It is located in vertical guides to allow correct positioning during the opening and closing movement and is sealed in the closed position by means of screw clamps around the front edge of the oven. The door is manually operated with the aid of a counterweight system the weights being located in guides on the rear edges of the oven and connected to the door with wire ropes which move over pulleys fastened to channel frames at the front and rear of the oven.

2.3 Burner

The burner works on the high/low mode and comprises a 360,000 Btu/hour 457 mm long horizontal ribbon burner complete with governor, pre-mix control, fan, valves and pipe work all to British Gas Council requirements. Ignition is semi-automatic in order to avoid pre-purging should the burner 'lock out' in mid cycle.

 2.4 Air Circulation

By means of two centrifugal circulators located in the roof of the oven above the burner chamber. A balanced flue damper is fitted on the side of the oven connecting the drying compartment to atmosphere.

2.5 Cooling System

A bank of finned water cooling tubes is located below the burner, designed to cool the oven from operating temperature in half an hour. Dousing spray units are fitted in the roof of the drying chamber to enable the plates to be quickly cooled in an emergency.

2.6 Control Panel

The control panel is mounted on the side of the oven and contains fan and burner stop/start buttons, indicator lights, contactors, isolators, flame failure unit, temperature indicator/controllers, strip chart recorder, process timer, audible alarm and 11OV transformer. The panels will be tropicalised when necessary and all the external wiring, carried in conduit, is complete with all connections made.

3.0 Product specification

The plate will have a PbO content of not more than 8%.

4.0 Output

Automotive

Approximately 10,000 double battery plates, (i.e. 20,000 total single plates), per complete drying cycle of 22 hours, using Chloride standard Universal skids.

5.0 Service requirements

bulletElectrical: Connected load 5.25 kW 3-phase
bulletGas: Propane 144 Kg per cycle
bulletCooling Water: 3,630 liters in a 1/2 hour cooling cycle (could be recycled)
bulletThere is a separate water connection for emergency cooling with dousing sprays in the drying chamber.

6.0 Space requirements

The minimum space required to install the inert gas oven is 4315 mm width x 2910 mm deep by 3800 mm high.

7.0 Labour requirements

It is expected that only one man is necessary per shift to efficiently run a plate drying department containing up to three inert gas negative ovens along with the equivalent number of positive plate drying ovens.

8.0 Environmental factors

The oven is fitted with explosion relief panels in the roof and rear of the oven. These panels meet the requirement laid down by the British Health and Safety Executive.

9.0 Process control

A portable oxygen analyser is supplied as standard equipment with the oven.

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Negative 3 Skid

1.0 Process

The drying of dry charged negative plates in an oxygen reduced atmosphere of less than 3% oxygen.

 2.0 Description

The oven consists of a drying cubicle, burner unit and equipment, air circulation system, cooling system and control panel.

The oven shell is constructed from separately bolted and sealed insulated panels within a R.S.C. frame. The panels are faced with sheet steel and packed with 50 mm thick mineral wool insulation.

The inside of the oven is divided into two compartments. The front compartment is the plate drying section and the rear houses the water cooling system and burner unit. The oven floor is constructed of stainless steel sheet.

The plate drying section holds 3 universal plate skids and is suitable for loading and unloading by fork lift truck.

The door is of a similar construction to the oven shell. It opens vertically, with guides for correct positioning during opening and closing.

When in the closed position it is sealed by means of screw clamps around the front edge of the oven. It is manually operated with the aid of a counter-weight system. The weights being located at the rear edges of the oven and connected to the door through a cable and pulley system.

The burner unit has a rating of 90,720 Kilo/Cals per hour with a turn down ratio 10:1. chamber temperature is controlled on a high/low mode operation. The 457 mm long horizontal ribbon burner is complete with governor, pre-mix control, fans, valves and interconnecting pipe work. Ignition is semi-automatic to avoid pre-purging should the burner lock out in mid cycle.

Air circulation is by means of two centrifugal fans located on the roof of the oven above the burner chamber. A balance flue damper is fitted connecting the drying compartment to atmosphere.

The cooling system comprises a Bank of finned water cooling tubes located blow the burner and designed to cool the oven from operating temperature in 30 minutes. In addition, the ceiling of the drying compartment is fitted with dousing sprays for emergency cooling of the plates.

The control panel, mounted on the left hand side (when viewed from the front) of the machine, contains a temperature indicator/controller, electric temperature chart recorder, purge timer and flame failure unit.

3.0 Environmental factors

The oven is fitted with explosion relief panels in the roof and rear of the oven. These panels meet the requirement laid down by the British Health and Safety Executive.

 4.0 Product specification

The plates will have a PbO content of not more than 8%.

 5.0 Output

Using the Chloride standard universal skid, the output is between 24000-30,000 plates (depending on the plate thickness) per complete drying cycle of 22 hours.

6.0 Service requirements

bulletElectricity:      5Kw 3 Phase supply
bulletGas (Butane): 90,720 Kilo/Calories per hour maximum rate
bulletWater:              2,000 liter in a 30 minute cooling cycle.

 7.0 Space requirements

4315 mm Wide x 2910 mm Deep x 3800 mm High.               

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Negative 4 Skid

1.0 Process

The drying of charged negative plates in an oxygen reduced atmosphere of less than 3% oxygen.

2.0 Description

2.1 General Construction

The oven shell is constructed from separately bolted and sealed insulated panels within a rolled steel channel framework faced with 'Zintec' sheet metal and packed with 50 mm mineral wool insulation. 

The inside of the oven is divided into two compartments. The front compartment is the plate drying section and the rear houses the water cooling coils and the burners, above which are located the air circulating fans. The floor of the oven is constructed from stainless steel sheet.

2.2 Door

The door is of a similar construction to the oven shell but with additional bracing to give it extra strength. It is located in vertical guides to allow correct positioning during the opening and closing movement and is sealed in the closed position by means of screw clamps around the front edge of the oven. The door is manually operated with the aid of a counterweight system the weights being located in guides on the rear edges of the oven and connected to the door with wire ropes which move over pulleys fastened to channel frames at the front and rear of the oven.

2.3 Burner

The burner works on the high/low mode and comprises a 360,000 Btu/hour 457 mm long horizontal ribbon burner complete with governor, pre-mix control, fan, valves and pipe work all to British Gas Council requirements. Ignition is semi-automatic in order to avoid pre-purging should the burner 'lock out' in mid cycle. 

2.4 Air Circulation

By means of two centrifugal circulators located in the roof of the oven above the burner chamber. A balanced flue damper is fitted on the side of the oven connecting the drying compartment to atmosphere.

2.5 Cooling System

A bank of finned water cooling tubes is located below the burner, designed to cool the oven from operating temperature in half an hour. Dousing spray units are fitted in the roof of the drying chamber to enable the plates to be quickly cooled in an emergency.

2.6 Control Panel

The control panel is mounted on the side of the oven and contains fan and burner stop/start buttons, indicator lights, contactors, isolators, flame failure unit, temperature indicator/controllers, strip chart recorder, process timer, audible alarm and 11OV transformer. The panels will be tropicalised when necessary and all the external wiring, carried in conduit, is complete with all connections made.

3.0 Product specification

The plate will have a PbO content of not more than 8%.

4.0 Output

Automotive

Approximately 20,000 double battery plates, (i.e. 40,000 total single plates), per complete drying cycle of 22 hours, using Chloride standard Universal skids.

Industrial

Approximately 7,000 single negative plates (300 mm long) per complete drying cycle of 22 hours using purpose designed skids. (customer supply). Note that outputs will vary with plate length and thickness.

5.0 Services required

bulletElectrical Connected load 4 kW 3-phase
bulletGas Propane 144 Kg per cycle
bulletCooling Water 3,630 liters in a 1/2 hour cooling cycle (could be recycled)

There is a separate water connection for emergency cooling with dousing sprays in the drying chamber.

6.0 Space required

The minimum space required to install the inert gas oven is 4430 mm width x 3810 mm deep by 5100 mm high.

7.0 Labour requirements

It is expected that only one man is necessary per shift to efficiently run a plate drying department containing up to three inert gas negative ovens along with the equivalent number of positive plate drying ovens.

8.0 Environmental factors

The oven is fitted with explosion relief panels in the roof and rear of the oven. These panels meet the requirement laid down by the British Health and Safety Executive.

9.0 Process control

A portable oxygen analyser is supplied as standard equipment with the oven.

Positive  4 Skid  Positive 6 Skid  Negative 2 skid   Negative 3 skid  Negative 4 skid

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